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The Lower-grade sources of iron ore generally require beneficiation, using techniques like crushing, milling, gravity or heavy media separation, screening, and silica froth flotation to improve the concentration of the ore and remove impurities.

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Beneficiation techniques can be applied to ores to know the liberation of unwanted species from the gangue mineral.In the present investigation an attempt has …

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At a given facility, these techniques may require between 600 and 7,000 gallons of water per ton of iron concentrate produced, depending on the specific beneficiation methods used. Table 1-5 presents a summary of the average water usage at four iron ore operations.

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Crushed ore is then transferred to secondary crushers, usually located near the next step in beneficiation. The ore may be temporarily stored in piles at the site. Secondary and tertiary crushing usually are performed in surface facilities in cone crushers, although roll crushing or hammer mills are sometimes used.

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